Main Purpose: –

• Vertical startup & stabilization of the green field operation.
• Stabilization of shift quality operations in new green field plant
• Ensuring sustenance and enhancement of quality systems & support food safety systems in plant.
• Ensuring delivery of consistent quality & safe product as per PepsiCo standards
• SOX responsibility for i2C process / control owners
• Support quality assurance manager to ensure compliance for all statutory requirements wrt. FSSAI and Weighs n Measures act.
• Analysis of consumer complain / Take action according/ Sharing report to QCM
• QCs (Operatives) training and develop / Monitoring / IR/ performance appraisal
• Implement PeQMS.
• Monitoring of WUR.
• Coordination with Agro for potato quality.

Responsibilities

Scope:

• Vertical startup of green field plant with right quality product & building a quality culture in the plant.
• Supporting the supply chain, sales function in delivering the right quality product in right time.
• Achieve AOP volume & AVC by ensuring no disruption due to Quality &/or food safety issues or ingredients under QA approval.
• Conduct weekly quality review meeting with Site leadership team and drive the closure of agreed action points
• Coordinate with Quality Executives and Shift in-Charges for daily quality issues, planning and implementing best practices/systems in the plant
• Ensure monthly process audits for manufacturing lines and closure of actions for improvement in product quality
• Support Agro manager in Potato management process thru daily analysis of potato availability as per specs & potato planning for production and monthly audits of potato 3P to ensure storage & testing as per PepsiCo standards
• Lead/Support task forces for quality improvements along with cross functional teams
• Support Food Safety coordinator to close gaps observed in internal food safety audit in process & packaging areas.
• Drive implementation of FLI QA programs thru identification of gaps & ensuring actions in place with FPRs
• Support Q.A manager in driving HH pillar activities as per plan.
• Reinforcement of best practices in Process/Packaging sections to ensure meeting targets on Leakages & Shortages
• Support R&D team in timely launch of NPD’s / other initiatives
• Ensure Quarterly Process capability checks for all lines and improvement in the same
• Facilitate monthly distributor visit of plant team for appreciation of quality issues at market place
• Partner HR in imparting training to plant population on food safety, safety, personal hygiene, product & packaging quality as per training calendar
• Management Information system – Compilation and tracking of key quality performance indicators on daily, weekly and monthly basis
• Communicate the concept of “cost of quality” and importance of quality standards to employees in a structured manner.
• Ensure quarterly youden analysis wrt analytical skills for QA team & operatives and conducting retraining, wherever necessary

Job Dimensions – what is the scope of the role – volume, net revenue, budget, geography, number of customers, number of sites etc for THIS role?

• Volume (AOP volume) & AVC
• Quality – wall in green, leakage, zero RED alert complaint
• 3P & CFA audits
• Market visit
• Total Manpower: Operatives & contractual
• AIB audit
• Packaging machines

Additional information / Complexity

• Complexity of vertically starting up & maintaining of new green field plants with two biggest PC lines along with new pool of manpower.
• Interacting with cross functional team covering HR, Production, Agro, Maintenance, Commercial at different intervals basis function requirement at plant level
• Interacting with Purchase, CQA, R&D at corporate level
• Interacting with Incoming material vendors.
• Managing team of operatives and Contractual
• ER management and Engagement of operatives

Qualifications

Key Skills /Experience required

• E / B.Tech. – Food Technology, 4-6 yrs. of Exp.
• Experience of working in Quality Assurance dept. in food manufacturing units.
• Experience of preparing and implementing FSSAI/AIB/ HACCP in food processing facility.

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